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Customised pallet trucks, hand or electric, any size

Custom pallet trucks and stackers, built to your size

Long, wide, narrow or single fork. Hand or electric. Any customisation: our engineers say yes to working on it.

Real photo of a hand pallet truck and an electric pallet truck, both built customised to your sizeCustomised: hand or electric, any size
  • Forks 600 to 3,500 mm
  • 450 to 1,500 mm over the forks
  • 500 kg to 10 t
  • From 35 mm lowered
  • 304 or 316 stainless

Reply within 2 hours, Monday to Friday, 9am to 5pm

Latest order: 3 t electric pallet truck, 1,150 mm over the forks, drawing approved October 2026. See the drawing

Real photo of a hand pallet truck and an electric pallet truck, both built customised to your size
Customised hand and electric pallet trucks, any size. Set yours in 3D on this page.
  • 2D drawing and 3D modelYou approve before it is built
  • Photos and videoBefore it ships
  • 12-month parts warrantyWarranty and returns
  • Trade onlyPrices ex VAT, written quote

Pick your size

Also built to your size: Stackers Trolleys Roll cages Yard ramps Forklift attachments

Get a quote for your custom build

Email your drawing

Our team replies within 2 hours, Monday to Friday, 9am to 5pm. Nothing is built until you approve the drawing.

Have a drawing or photo? Email it to sales@londonpallettrucks.co.uk with your sizes, or attach it when we reply.

We use your details only to answer this request. Privacy policy

London Pallet Trucks Ltd · Company no. 17458263

Set your sizes in 3D

Change the sizes. They go into your quote form.

Pallet truck in plan and side view, numbered: 1 fork length, 2 width over the forks, 3 lowered height, 4 hand or electric, 5 your logo and colours PLAN VIEW SIDE VIEW 1 2 3 4 5
Schematic: 1 fork length, 2 width over the forks, 3 lowered height, 4 hand or electric, 5 your logo and colours.
Forks
Drive

3D view of a hand pallet truck; an electric truck is drawn to the same sizes. Your 2D drawing confirms every size before it is built.

Example order Ordered

Wide 3 tonne electric pallet truck for a precast concrete block yard

Each block has two fork slots at ground level, 980 mm apart. The standard truck is 580 or 865 mm over the forks, so this one is being made wider to line up with the slots.

Dimensioned drawing of a wide 3 tonne electric pallet truck lined up with the two slots of a concrete block. Forks 170 x 75 mm, 800 mm long, at 980 mm centres, 1,150 mm over the forks, 85 mm lowered.
The approved drawing, customer details removed. Dimensions in mm. Open the full drawing
Standard 3 tonne electric pallet truck LPT-15117, side view
Standard 3 t truck, the starting point. Being built wider to the approved drawing. Standard truck: LPT-15117
Width over the forksAbout 1,150 mm
Forks170 x 75 mm, 800 mm long
Fork centres980 mm, the same as the slots
Fit in each slot230 x 100 mm slot, 30 mm clear each side
Lowered height85 mm
DriveElectric travel and lift, automatic brake
BatterySealed 48 V, built-in charger, standard UK 3-pin plug
LogoThe customer's own, to be printed on the truck
ApprovalDimensioned drawing, approved in writing before production

Get a quote for one like this

What we customise

Standard models shown. Built to your size.

Other equipment, built to your size

EquipmentWhat changesSend us
StackersLift height, fork length, leg width, capacity; manual, semi-electric or electricTop beam height, pallet size, door or container height, load
Trolleys and platform trucksDeck size, capacity, castors, sides and handlesDeck size, load, castor size and brakes, handles
Roll cagesHeight, shelves, sides and doors, your logoBase size, height, sides and gates, shelves, how many
Yard rampsSpecified to your siteHeaviest forklift plus load, 3 or 4 wheels, bed heights
Forklift attachmentsFork extensions, bin tippers, rotators, clamps, sized to your forksForklift model and capacity, carriage class, load type and weight

Pallet truck sizes we build: long, wide, narrow and low

Beyond these on request. Your drawing states the rated capacity at your size.

Size
Fork length600 mm to 3,500 mm, longer on request
Width over the forksOne fork, or 450 mm to 1,500 mm over two forks, wider on request
Fork width120 mm to 400 mm per fork
Lowered heightFrom 35 mm (low profile) to 120 mm
Capacity500 kg to 10,000 kg, rated on your drawing at your fork length
Build
ForksOne fork, two forks, or four forks for two pallets side by side
SteelPainted steel, hot-dip galvanised, 304 or 316 stainless steel
DriveHand pump, semi-electric or electric, lithium or lead-acid battery, walk-behind or stand-on
WheelsPolyurethane, nylon or rubber, single or tandem rollers, pneumatic wheels for rough ground
StackersLift height, fork length, leg width and capacity to suit your racking
Extras
Extras
  • Built-in scales
  • Brakes
  • Quick lift
  • Guards
  • Your logo and colours

Recent custom requests

  • OrderedWide 3 t electric pallet truck1,150 mm over the forks · forks 170 x 75 x 800 mm at 980 mm centres · 85 mm lowered · October 2026
  • QuotedLong fork hand pallet truck2,200 mm forks · 540 mm over the forks · 75 mm lowered · 2,000 kg · October 2026
  • Being specifiedStainless single fork pallet trucks for a food factoryOne fork, under wheeled food trolleys, chilled washdown area · October 2026
Tandem load rollers in the fork tips of a low profile pallet truck
Tandem rollers on a low profile truck

Size not listed? Send it. Get a quote

Stainless pallet trucks for food and washdown

For food factories, abattoirs, dairies, chemical plants and wet areas.

  • 304 stainless steel as standard, 316 stainless for salt, acids and daily washdown
  • Hand pallet trucks from 2 to 5 t, electric pallet trucks and stackers
  • Single fork trucks for wheeled trolleys, tote bins and dolavs
  • Built-in scales on stainless trucks
  • Hot-dip galvanised trucks for damp areas and cold stores

See the stainless and galvanised range Get a quote

Stainless steel pallet truck with a built-in scale
Stainless pallet truck with built-in scale
Galvanised hand pallet truck, forks and frame
Galvanised pallet truck

How a custom build works

  1. 01

    Send your sizes A photo or sketch is enough.

  2. 02

    We reply within 2 hours Monday to Friday, 9am to 5pm.

  3. 03Dimensioned 2D drawing of a wide 3 tonne electric pallet truck3D model of the same wide pallet truck with its 800, 980, 1,150 and 85 mm dimensions

    Approve the drawing and 3D model With your written quote, ex VAT.

  4. 04

    Built to the drawing Photos and video before it ships.

Get a quote

Custom pallet truck and stacker questions

Can you make a pallet truck to a special size?

Yes, on a hand pallet truck (pallet jack) or an electric one: fork length, width over the forks, lowered height, one fork or two. You approve a dimensioned drawing before it is built.

What is the longest fork you can build?

Forks from 600 mm up to 3,500 mm, and longer on request. Send your load length and weight: the drawing states the rated capacity at your fork length.

How wide can you make a pallet truck?

From a single fork up to 1,500 mm over two forks, and wider on request. Our example order is a 3 tonne electric pallet truck 1,150 mm over the forks, with forks at 980 mm centres.

What capacity can a custom pallet truck carry?

From 500 kg up to 10,000 kg. Longer forks lower the rating, so tell us your fork length and load: the drawing confirms the rated capacity at your size before you approve it.

How low can a custom pallet truck go?

From 35 mm lowered height, for low pallets, skids and slots. Low trucks carry less, and the drawing shows the rating.

Can you build a custom pallet stacker?

Yes. Lift height, fork length, leg width and capacity, on manual, semi-electric or electric stackers. Send your racking height and pallet size.

Do I get a 2D drawing and a 3D model before it is built?

Yes. A dimensioned 2D drawing and a 3D model to check the fit. Nothing is built until you approve it in writing.

Can you make a single fork pallet truck for wheeled trolleys?

Yes. Send the gap between the trolley wheels and the height under the trolley, and we draw a single fork truck to fit.

Can you build it in stainless steel or galvanised?

Yes. 304 stainless steel as standard and 316 for salt, acids and daily washdown. Hot-dip galvanised trucks suit damp areas and cold stores.

Can you put our logo and colours on it?

Yes. Send your logo file and it is printed on the truck. Colours are confirmed on the drawing.

What do you need from me for a custom quote?

The load weight, the pallet, slot or trolley sizes, hand or electric, how many and your delivery postcode. A photo or a sketch with measurements is enough.

Can I see it before it ships?

Yes. We send photos and video of your truck before it ships.

Do you sell to the public?

No. Trade and business customers only. Prices ex VAT.

Can you customise anything, even an unusual idea?

Send it. Our engineers say yes to working on any customisation, and tell you early if a size needs adjusting.

Reply within 2 hours, Monday to Friday, 9am to 5pm

Get a quote
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